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Solvent bonding is one of several methods of adhesive bonding for joining plastics. Application of a solvent to a thermoplastic material softens the polymer, and with applied pressure this results in polymer chain interdiffusion at the bonding junction. When the solvent evaporates this leaves a fully consolidated bond-line. An advantage to solvent bonding versus other polymer joining methods is that bonding generally occurs below the glass transition temperature of the polymer (approximately 30°C below Tg).

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  • Solvent bonding is one of several methods of adhesive bonding for joining plastics. Application of a solvent to a thermoplastic material softens the polymer, and with applied pressure this results in polymer chain interdiffusion at the bonding junction. When the solvent evaporates this leaves a fully consolidated bond-line. An advantage to solvent bonding versus other polymer joining methods is that bonding generally occurs below the glass transition temperature of the polymer (approximately 30°C below Tg). Solvent bonding differs from adhesive bonding since the solvent does not become a permanent addition to the joined substrate. Solvent bonding differs from other plastic welding processes in that heating energy is generated by the chemical reaction between the solvent and thermoplastic, and cooling occurs during evaporation of the solvent. Solvent bonding can be performed using a liquid or gas solvent. Liquid solvents are simpler and generally have lower manufacturing costs but are sensitive to surface imperfections that may cause inconsistent or unpredictable bonding. Some solvents available may not react with the thermoplastic at room temperature but will react at an elevated temperature resulting in a bond. A curing times are highly variable. (en)
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  • Solvent bonding is one of several methods of adhesive bonding for joining plastics. Application of a solvent to a thermoplastic material softens the polymer, and with applied pressure this results in polymer chain interdiffusion at the bonding junction. When the solvent evaporates this leaves a fully consolidated bond-line. An advantage to solvent bonding versus other polymer joining methods is that bonding generally occurs below the glass transition temperature of the polymer (approximately 30°C below Tg). (en)
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  • Solvent bonding (en)
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