(Expanded topic section from Dairy farming article. ) As barns began to increase in size from perhaps 6 to 12 cows to 30 or 40 cows, the bucket milker became a very laborious milking system. As the barn length increased, the farmer had to walk an increasing distance from the cow to the milk bulk tank to dump the collected milk.
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- (Expanded topic section from Dairy farming article. ) As barns began to increase in size from perhaps 6 to 12 cows to 30 or 40 cows, the bucket milker became a very laborious milking system. As the barn length increased, the farmer had to walk an increasing distance from the cow to the milk bulk tank to dump the collected milk. An early vacuum milk-transport system known as the Step-Saver was developed to save the farmer the trouble of carrying the heavy steel buckets of milk all the way back to the storage tank in the milkhouse. The system used a very long vacuum hose coiled around a receiver cart, and connected to a vacuum-breaker device in the milkhouse. Following milking each cow, the bucket milker would be dumped into the receiver cart. A foot pedal on the base of the cart lifted the cover, which kept contaminating dust and debris out of the cart, and allowed the farmer to hold the heavy bucket milker with both hands while pouring. A diffuser plate in the top of the cart prevented milk from splashing out while rapidly pouring the milk, and a large filter disk under the diffuser removed any debris from the milk. Milk collected in a chamber below the filter, and was slowly sucked through the long hose to the milkhouse. When empty, a large float ball in the bottom of the cart would settle down over the drain hole to seal the line and retain system vacuum. When milk was poured into the cart, the ball would float up, unsealing the drain. An automatic vacuum breaker in the milkhouse cyclically pulled milk from the cart into a glass jar using system vacuum, followed by a release of vacuum to atmospheric pressure, allowing the milk to flow into the bulk tank by gravity flow. When the float level in the jar dropped to setpoint, system vacuum was reapplied to restart the process. Check valves on the vacuum breaker milk hose prevented milk from flowing backwards to the cart when the jar vacuum was released. As the farmer milked the cows in series, the cart would be rolled further down the center aisle, the long milk hose unwrapped from the cart, and hung on open hooks along the ceiling of the aisle.
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- (Expanded topic section from Dairy farming article. ) As barns began to increase in size from perhaps 6 to 12 cows to 30 or 40 cows, the bucket milker became a very laborious milking system. As the barn length increased, the farmer had to walk an increasing distance from the cow to the milk bulk tank to dump the collected milk.
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