Form liners are the liners used in the preparation of designs on concrete walls. The use of form liners often times results in more attractive walls for highways, neighborhoods, beaches and parks. Form liners come in many different shapes and designs, and can produce a variety of different results on concrete. The process typically begins with a determination that an aesthetically interesting barrier is needed. Then concept drawings are made by the design team and presented for approval.
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- Form liners are the liners used in the preparation of designs on concrete walls. The use of form liners often times results in more attractive walls for highways, neighborhoods, beaches and parks. Form liners come in many different shapes and designs, and can produce a variety of different results on concrete. The process typically begins with a determination that an aesthetically interesting barrier is needed. Then concept drawings are made by the design team and presented for approval. Once the design is accepted by the surrounding neighborhood and building team, the drawings evolve into sculptured creations. The sculptor can create the original work using a variety of mediums, such as clay, polyurethane and wax. When the masterwork is finished, a cast is made using synthetic liquid rubber, and from this cast, form liners are produced in the reverse image of the original. A form liner panel is placed on the inside of a concrete forming system before the concrete has been poured and acts as a mold for the concrete to be formed against. Once the concrete has set, the forming system can be removed and the form liner can be stripped from the hardened concrete surface. The resulting concrete surface is permanently textured with the pattern of the form liner. There are several different types of form liners, which vary based on the application. Single-use form liners are usually made of styrene plastic and are normally discarded after the first use. Multi-use form liners are usually made of ABS plastic and range in number of uses from 2 to 10 or more. Multiple-reuse form liners are usually made of polyurethane, and can last for 100+ uses. Many departments of transportation specify the material to be used in their contract plans. Although there are manufacturers that produce form liners from a variety of other materials--such as polystyrene foam, fiberglass, and even aluminum-- styrene plastic, ABS plastic, and urethane are considered to be the industry standard, and are most often specified in plans by architects and engineers. Form liners that are used to create custom finishes in concrete are usually made of elastomeric urethane. This pliable, man-made material is strong and highly reusable. The form liners are attached to forms and concrete is placed against the liner. The liner pattern is transferred into the wet concrete. After the concrete has cured, the liner is stripped and the unique sculpture is exposed.
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- Form liners are the liners used in the preparation of designs on concrete walls. The use of form liners often times results in more attractive walls for highways, neighborhoods, beaches and parks. Form liners come in many different shapes and designs, and can produce a variety of different results on concrete. The process typically begins with a determination that an aesthetically interesting barrier is needed. Then concept drawings are made by the design team and presented for approval.
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